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The Kneeslider

Doers Builders and Positive People

AeroBike Enclosed Motorcycle by Roger Dunkley

By Paul Crowe

AeroBike fully enclosed motorcycle built in New Zealand by Roger Dunkley
AeroBike fully enclosed motorcycle built in New Zealand by Roger Dunkley

If you’ve ever thought motorcycles are a lot more fun and fuel efficient than your average car, but you could do without getting wet in the rain and you prefer being able to carry a bit more baggage now and then, you might join Roger Dunkley in thinking an enclosed motorcycle isn’t such a bad idea. The Peraves, though it does all the right things, is a bit pricey for most of us and Roger, living in New Zealand, naturally figured a DIY version would be a viable option, which leads us to the AeroBike project.

Roger designed a sheet metal tub in a tandem two seat configuration and mounted telescopic forks. The drivetrain he used, though not his first choice, is Suzuki RF900 inline four which works very well.

AeroBike chassis first test configuration
AeroBike chassis first test configuration

The necessary side stabilizer wheels are designed to retract telescopically instead of swinging up like the Peraves. They, too, work well, now, though there were a few bugs initially resulting in a few tipovers, but that’s what building is all about, solving problems as they arise.

AeroBike canopy built by Roger after several false starts
AeroBike canopy built by Roger after several false starts

The fiberglass body is designed and built by Roger and it has a strong resemblance to the Peraves, not really surprising when you consider what any body will look like when enclosing a tandem two wheeler in an aerodynamic package. It’s gorgeous work. What I also thought impressive is the clear canopy was also made by Roger. After several false starts and very high bids from companies who he had planned to hire for that portion of the project, he finally built his own oven and did it himself.

Shaping the plug for the body molds
Shaping the plug for the body molds

Roger has put up a pretty nice running story of the build and the videos below are interesting, the first shows testing without the body, the next taken from the finished AeroBike and another from a chase car during a slow lap of the Manfield race track.

The AeroBike is still in the shakedown phase, but it seems to work extremely well right out of the gate and the build quality seems top notch. From the perspective of the track video, it might take some getting used to, but I think it would be a fun ride. Very nice work, Roger!

Thanks for the tip, Bob.

Link: Aerobike and FF Web

Videos below:

Posted on October 15, 2012 Filed Under: Motorcycle Builders


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Comments

  1. Jar says

    October 15, 2012 at 11:29 am

    Interesting thought

    I’d be more inclined to go this route than a trike or any variation there on…..can-am, whatever…

    • Decline says

      October 15, 2012 at 2:24 pm

      Though I understand where you are coming from, I find it really hard to look at these sorts of projects and not think, “a third wheel would have easily solved that.”

      • Paul Crowe - "The Kneeslider" says

        October 15, 2012 at 2:38 pm

        In one of the first pages on Roger’s site, he explains:

        I really enjoy riding my motorcycle on twisty roads and love the leaned over cornering sensation you only get on a bike

        so leaning was a prerequisite, a third wheel usually precludes it.

        • Decline says

          October 15, 2012 at 8:52 pm

          Oh yeah, I get why someone would to go this route, completely. I find them really interesting as well. Would love to try one one day too. I just can’t help though but to think of an easy solution.

  2. Phoebe says

    October 15, 2012 at 12:00 pm

    Wow, incredible work. I’m absolutely amazed that he made his own canopy too! I’d love to know how it was done.

  3. cycledave says

    October 15, 2012 at 12:28 pm

    I’ll take mine in red with the number 35 on the side as a modern, street legal Munro Special!! Don’t know whats in that kiwi water.

    • micky c says

      October 16, 2012 at 2:14 am

      Its what we dont put in our water

      • cycledave says

        October 16, 2012 at 8:16 am

        I agree there!

  4. Domino says

    October 15, 2012 at 12:31 pm

    I want the optional “holes in the floorboard” version… so I could put my feet down!!

    • tim says

      October 18, 2012 at 9:21 pm

      leave the motor out and pedal it along Flintstones style!

  5. B50 Jim says

    October 15, 2012 at 2:12 pm

    The canopy looks like it was blow-molded or vacuum-formed. Remember the Vacuuform toys of the 1960s? Same principle, just scaled up. It is a gorgeous canopy — looks very clear and distortion-free, which, anyone who works with clear plexiglass or Lexan will tell you, is very difficult to achieve at home.

  6. Chaz says

    October 15, 2012 at 3:00 pm

    This style of bike seems to be ideal for electric or hybrid power. Aerodynamics could make a significant difference in range and cruising speed for electrics. And it’s not like it’s a real motorcycle, so purists would not be offended.

    • Paulinator says

      October 15, 2012 at 6:35 pm

      Make a good base for a roadable aircraft, too.

  7. todd says

    October 15, 2012 at 5:50 pm

    or you could just get a really big helmet.
    excellent work.

    -todd

  8. B50 Jim says

    October 15, 2012 at 6:18 pm

    I also like the “training wheels” — they look like a simple mechanism; no troublesome hydraulics to use power and jam at the wrong time. A cable-and-pulley system is easy to make and no problem to sort out the teething issues.

  9. DucatiGuy says

    October 15, 2012 at 7:14 pm

    “more fun and fuel efficient than your average car” is not as true as it used to be, my shopping trolley (diesel Hyundai i30) uses less fuel than my Ducati and is more fun to drive than you would ever think possible. OK not as much as the Ducati.

    The poor fuel efficiency is mostly down to aerodynamics, even a bike with a fairing is unbelievably ‘dirty’.

    The Aerobike goes a long way to fixing that but I reckon he could take it further by lowering the seating position.

    The other benefit of this type of design is that it’s much safer; not only is the rider protected but they are a lot closer to the ground.

    The idea’s not new (Peraves, Quasar, the Gurney Alligator, many more) but maybe its time has come as cities around the world become more and more choked by cars.

    Roger’s clearly channelling John Britten, here’s hoping he has similar success (and a longer life!)

    • Paulinator says

      October 15, 2012 at 8:22 pm

      I know that some (many?) liscensing bodies describe motorcycles as having seated positions of minimum 600mm / 24 inches from the ground, although this doesn’t appear to meet that requirement either.

      • Julian Bond says

        October 16, 2012 at 6:45 am

        This really annoys me. Engineering specifications are absolutely the wrong way to deal with a perceived social problem. In this case, the relationship between fairly radical choppers and the outlaw motorcycle gangs. I am absolutely certain that 600mm/24″ is an entirely arbitrary figure with no science behind it.

        • Robert says

          October 19, 2012 at 1:21 am

          the reason for the 24″ minimum height is to make sure those pocket bikes don’t get licensed

  10. mitch says

    October 15, 2012 at 11:18 pm

    would a flat four about 900cc and much lower riding posoition make sense?

    • 7R Pete says

      October 16, 2012 at 6:57 am

      Such as a K100 by BMW ?
      By the way, is the passenger legless? He/she don’t seem to got no knee room.

    • BigHank53 says

      October 16, 2012 at 10:05 am

      I’d be more inclined to look at the drivetrains from some of the biggest scooters–a 650cc parallel twin wouldn’t be bad at all, and at least one of those was designed with the cylinders lying down so they wouldn’t intrude into the cargo area under the seat.

      In practical terms, you don’t actually want the seating position to be too low. If it were a speed-record streamliner, sure, but if you want to use it on public roads, the seating position needs to be high enough so the driver can (a) see over trunk lids, and (b) get in and out of the thing easily.

      • rohorn says

        October 16, 2012 at 1:56 pm

        People get in & out of Caterham 7s, etc… – and drive them around on the street just fine.

        • Paulinator says

          October 16, 2012 at 7:24 pm

          I just about rtipped over a super 7 once, when I was texting and walking at the same time.

  11. FREEMAN says

    October 16, 2012 at 6:07 am

    A great project ride. Not my cup of tea, but I admire anyone that builds at home. Keep up the great work.

  12. Julian Bond says

    October 16, 2012 at 6:55 am

    I would love to see a solo combination of this bike with the 125cc streamliner from Allert.
    http://www.velomobiel.nl/allert/ They’re both beautifully made. This would be the same kind of concept as Cedric Lynch’s solo electric streamliner.
    http://bikeweb.com/image/tid/57

  13. Tom Lyons says

    October 16, 2012 at 12:05 pm

    It’s a good effort, and he should be proud of his accomplishment.

    This kind of design comes back up every few years, with somebody else doing it.
    It’s not what people want, in terms of commercial viability.

  14. Sick Cylinder says

    October 16, 2012 at 2:55 pm

    It is a fantastic piece of craftsmanship. I just have one concern / observation – the wheelbase is very long and I know that the longer the wheelbase, the further over a bike has to be leaned to acheive a certain radius turn. You could probably trim at least a couple of feet by deleting the passenger capacity.

  15. Steve says

    October 16, 2012 at 6:52 pm

    Passengers kegs go around the driver, ala tandem seating arrangement on Rutan Longeze and other type tandems.

    • Steve says

      October 16, 2012 at 6:53 pm

      legs, not kegs!

    • Paulinator says

      October 16, 2012 at 7:28 pm

      I think that’s “bob-sled” configuration…and usually accompanied on the slopes with wine-skins – not kegs.

  16. Narflar says

    October 16, 2012 at 7:27 pm

    So what happens if it tips over? It doesnt’ look like the out rigger would support or lift the bike once on it’s side. One of the great things about the Peraves is the outrigger wheels can be ridden on when on it’s side. There is vid somewhere of someone recovering from a full over position and also using the wheel in the up position as a racer would use his knee.

    • todd says

      October 17, 2012 at 12:25 am

      maybe the self-righting motorcycle is protected by a patent.

      -todd

  17. Vinnie Dee says

    October 16, 2012 at 7:50 pm

    The minimum seat height Julian is a safety issue especially in the US where more than 60% of vehicles are SUV’s. It’s bad enough drivers can’t see existing motorcycles and now you want my head to be the height of a bumper? Try pulling out from a stop sign with oncoming right of way vehicles hidden by parked cars.
    Pretty sure Pereaves lawyers are going over the design to prevent future sales of the obvious and admitted copy.

  18. Mister X says

    October 16, 2012 at 8:40 pm

    Welcome to the Nanny State, protecting you from all the experiences that Motorcycling provides to non cagers.

  19. Miles says

    October 19, 2012 at 4:17 am

    I just read his whole blog.

    This is great, I would love a 250-500cc single seat version. Or even a 400-600cc motor in the current chassis.

    Personally with the outriggers I would want them strong enough to catch or right the whole vehicle with a load or passengers. Steel sheaves and 4x safety margin minimum on the steel cables and their end connections. Maybe worm drive or shaft and gear drive instead of chain. Or double the chain and make the brackets much reinforced so it can’t have a misalignment failure again.

    If the wheels can’t be made to catch the bike leaned over, how about secondary wheels at the correct orientation to ride on? Either leave them out full time or have them pop out as it leans or falls over.

  20. Christini AWD says

    October 19, 2012 at 12:24 pm

    Now that is one pretty looking bike! How long did it take to assemble?

  21. ABQ says

    October 19, 2012 at 3:39 pm

    What about a windshield wiper and defroster? Are those included?
    I might prefer an MP3 type trike being made into an autocar. It would be high enough to be seen, and to get in and out of.

  22. scot says

    August 26, 2013 at 11:40 pm

    Question, With the engine enclosed as it is, do you have problems with it overheating? How did you solve that problem?

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