Russell Sutton Radial Start Up Shows Promise and Required Changes

by Paul Crowe - "The Kneeslider" on 5/6/2012

in Engines

Russell Sutton starting his radial engine

Russell Sutton starting his radial engine

The long awaited start up of Russell Sutton's 9 cylinder radial engine has finally come about, as these videos show and it sounds just like a proper radial should. He's made some changes and additions since we last saw it, having to do with some plumbing for lubrication and the addition of a system for running the engine on LPG or propane, detailed in video one. However, as often happens with any project like this, initial operation has pointed out a few weak spots. After a short time running, an internal failure brought the engine to a halt, shown on video two.

Cylinder liner failure

Cylinder liner failure

The third video has the engine partially disassembled and Russell explains what failed along with his straight forward plan to get everything back together and running. Cylinder liners will be made from a more durable material and the pistons will need to be machined differently leaving a bit more of the top surface intact.

Connecting rod failure

Connecting rod failure

This is the point where the successful builders keep moving forward, diagnosing problems as they arise, fixing what needs to be fixed, reassembling and trying again. You persist until you succeed. Russell has a great attitude, knowing it's far better to have these infantile failures while still on the test stand instead of under power in the airboat, the eventual location for this engine once it's been proven.

A look inside the crankcase showing the remainder of the rod and other pieces

A look inside the crankcase showing the remainder of the rod and other pieces

Videos below: [read the full article…]

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E.J. Potter the Michigan Madman – R.I.P.

by Paul Crowe - "The Kneeslider" on 5/3/2012

in Motorcycle Builders

E.J. Potter

We just lost a good one, E.J Potter, the Michigan Madman, is gone. We've written about his Chevy powered drag bikes several times on The Kneeslider and a few years ago reviewed his book, Michigan Madman, but yesterday, when I wrote about his Super Slot Car, I had no idea, that just two days before on April 30th, E.J. had passed away.

EJ was a wonderful example of the hands on "doer" spirit. When an idea entered his mind, it wasn't long before EJ entered his shop and set to work building it. He became a doer from necessity. He didn't have much money, but learned how to weld when he was young and found you could make do with very little if you knew how to repair things and keep them running, but he also learned you could make almost anything that could be imagined.

When the small block Chevy V8 began to get popular and all of the car magazines were writing about how small, light and powerful it was for a car, EJ naturally thought it would be a perfect way to get horrendous power in a motorcycle. As he says:

Ignorance is a powerful tool if applied at the right time, even usually surpassing knowledge. Lots of times a guy will jump into a project without knowing how far he is into something way over his head until it's almost too late to back off. This is a situation that I frequently wake up to in the middle of another adventure.

EJ Potter on Chevy drag bike number one

EJ Potter on Chevy drag bike number one

The first Chevy powered motorcycle EJ built was a wonder, the frame was heavily butchered modified Harley, square tube engine mounts, a Whizzer gas tank and a starter drive in the end of the crankshaft. A totally inadequate clutch was connected to a number 50 roller drive chain rated at 24 horsepower. Well, you have to start somewhere and it was a start.

They tried various combinations of parts and eventually got to the point where it would run down the street, something the local police warned him had better not happen again. Someone suggested they take it to the drag strip and after convincing the promoter, yes, they really did have a Chevy drag bike, they were off. Art Arfons was there that weekend with his Allison powered "Green Monster," which impressed everyone, but when EJ was supposed to run, he gave it some throttle and twisted the sprocket right off. As EJ looked at his bike in the pits a fellow came up and told him if he worked the bugs out, he might be able to make some money with it. EJ didn't realize it until his friends told him later, that fellow was Art Arfons, which improved EJ's mood and gave him some confidence. The promoter came over and told EJ if he came back, he would pay him $1 for every mph over 100 he could manage. Imagine, making money with his Chevy bike! Thus began EJ Potter's "accidental career" in drag racing.

EJ Potter during one of his signature smokey starts

EJ Potter during one of his signature smokey starts

One of the most memorable features of EJ's drag bikes was the launch. After trying all sorts of clutch setups and continually meeting with failure, they ditched the clutch altogether. Now, raising the rear wheel on the stand, they would fire up the engine, spin up the tire to about 100 mph and one of the crew would push him off the stand. EJ said, "Major leap of technology here." [read the full article…]

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E J Potter and the Super Slot Car

by Paul Crowe - "The Kneeslider" on 5/2/2012

in Motorcycle Builders

EJ Potter's Super Slot Car - 4 wheel drive electric drag racer

EJ Potter, the Michigan Madman, built a few projects many folks aren't aware of. Best known for his Widow Maker Chevy V8 motorcycle drag racers and his Allison V12 tractors, I thought some of you might like to see his Super Slot Car since we were just discussing electric motorcycles using generators instead of batteries.

EJ Potter was the epitome of a doer, a fellow that built and tested his ideas instead of engaging in long and pointless conversations about whether or not they would work. His Super Slot Car was another great example.

As EJ tells it, in the mid 1960s, with all of the talk about air pollution and electric cars, he began thinking about building an electric drag racer. He knew that the starter motor from a big jet engine could produce over 200 horsepower, but batteries would never deliver the juice he would need. So off he went, gathering starter motors, generators, gearboxes and an Allison engine and he headed into his workshop.

He built a trailer with two big reels of electrical cable and some electric motors to reel the cable back up. In between the reels sat an Allison V12 powered electric generator which poured the juice to the cables. His 4 wheel drive electric race car had 2 pickups underneath which drew electricity from the cables which were laid down on the race track.

Allison V12 powered electric generator for EJ Potter's Super Slot Car with reels of cable to lay out on track

Allison V12 powered electric generator for EJ Potter's Super Slot Car with reels of cable to lay out on track

It took about 3 minutes to lay out one quarter mile of cable. The car would line up, he would close the switch and off it went, leaping forward and whining like some big electric shaver. He says it got up to about 120 mph.

EJ says the car wasn't successful because he couldn't find any car companies at the time willing to sponsor an electric car and magazines didn't publicize it because advertisers weren't keen on electric cars, at least, that's what he says.

However you look at it, the Super Slot Car was ahead of its time and it's a cool example of using electric motors but getting the electricity from something other than batteries. Maybe not practical off the track, but very neat, nevertheless.

UPDATE: While writing this, I had no idea, E.J. Potter has just passed away. Please see the following post for more details of EJ's life.

Photos credit: EJ Potter

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Gasoline or Electric – Why Not Both?

by Paul Crowe - "The Kneeslider" on 4/28/2012

in Alternative thinking, Electric motorcycles

Brammo Empulse - an interesting example of the all electric side

Brammo Empulse - an interesting example of the all electric side

Start a conversation about electric motorcycles or cars and you get responses quickly falling into either of two camps:

One group has no time for electric vehicles because they haven't made the leap to practicality, they have too little range and take far too long to recharge. While admitting they have some performance potential, the downside outweighs any upside. Check back when you have something that works and in the meantime, fill 'er up!

The other group looks at electric vehicles as the environmentally friendly answer to all of our transportation concerns, whether it's over reliance on fossil fuels, peak oil, global warming or some other green cause du jour. Sure electrics have their downsides, but if we all just go slower and plan our drive more carefully we'll have enough power to get to our destination where we can slowly recharge and smell the flowers. After all, we have to save the earth.

Motus - small block fossil fueled V4

Motus - small block fossil fueled V4

The first group wants something that works, period, anyone interested in electrics is some environmental zealot and the practical guys want no part of it while the second group would rather put up with any inconvenience because saving the earth is worth any sacrifice, if you insist on using gasoline you're some sort of neanderthal. "How could those guys be so clueless?" is a question both sides ask. It doesn't make for pleasant or productive conversation.

Rotary generator / batteryIf you remember the article some time back about the rotary engine generator/battery, both groups were represented, but a couple of comments hinted at a "third way" (sounds very Zen, doesn't it?), it's a middle ground where the real progress might happen and make both sides sit up and take notice.

No matter which group you're in, consider the other side. If you want practical performance, think electric, or if you want electric, think practical performance. In the first instance, forget the environment and in the second, forget the fuel. If the practical high performance option ends up being electric, who cares as long as it works? If the way to get a lot of electric vehicles on the road is to go halfway with internal combustion generators that aren't "pure" solutions, who cares as long as it works? Focus on one thing at a time. Once we move in that direction, continued development could get us a lot closer to seeing electrics in more places and possibly to a "pure" electric solution while the development of higher and higher performance would satisfy the "show me what works crowd."

[read the full article…]

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